Check out this great article that identifies how modular units were used to help schools!
Royal Concrete uses “Legos on Steroids” to build modular classrooms
By: Nadia Sorocka firstname.lastname@example.org
Royal Palm Beach-based Royal Concrete Concepts is using innovative construction technology to help the School District of Palm Beach County and Palm Beach State College expand facilities and meet the demands of their students.
For the Crestwood Middle School expansion in Royal Palm Beach and the college’s new fire tower, Royal Concrete Concepts used its modular concrete components to create vertical designs that can withstand high demands, according to the company’s vice president, John W. Albert III.
“Think Legos on steroids,” he said. “The concrete components are built in a controlled environment and assembled on site, allowing the customer to have complete control of their design, making the build custom and not ridged.”
Royal Concrete Concepts has been using modular concrete in custom design for about 12 years here in Florida. Albert said this type of construction is popular in Europe and is starting to become popular here in the states.
“With this type of construction what took months in the past to build now only takes weeks,” he added, which was the case with the Palm Beach State College Fire Tower.
Royal Concrete Concepts was able to use modular design and pre-cast stairs to create a durable tower that the college could use for years.
Each project is customized, Albert said. Royal Concrete Concepts use a variety of integrated building systems like concrete modular building units, pre-cast panels, tilt wall and concrete masonry.
For example in the Crestwood Middle School expansion Royal Concrete Concepts used existing modular classrooms that the district already had to create a two-level wing.
“The Crestwood project is really unique,” Albert said. “No one had ever moved modular classrooms and to create a two-story wing.”
According to Royal Concrete Concepts, the district began purchasing the individual units in 1998. The concrete modular classrooms can withstand hurricane-force winds and more importantly are relocatable, according to Albert.
“They [the district] had the foresight to design the modular classrooms to be relocatable and stackable,” he said.
Using modular classrooms has also saved the district money in construction; they were able to save 50 percent of the cost to expand Jupiter Middle School, Albert said.
The district also saved money with the Crestwood expansion, according to Jim Cartmill, general manager of Capital Projects Group, which is building the addition.
“The district was able to reuse existing modular buildings, which reduced the building construction cost by approximately 25 percent,” he said.
Albert said this type of construction not only cuts costs but it also reduces the project’s carbon footprint. In traditional construction all supplies are sent to the site before construction begins. With custom concrete building the components are assembled in a controlled environment and assembled on site.
“This also creates a cleaner construction site,” Albert said. “Onsite injuries are also reduced.”
For more information visit royalconcreteconcepts.com